Eat Craft

Soba kiri, or soba-giri bocho, a Soba cutting knife. 

There are many noodle restaurants near me in the East Village of Manhattan. What is different about Sobakoh is that the noodles are cut by hand. And you can watch them being cut by a master soba maker, Hiromitsu Takahashi.  Japanese food + handcraft = I’m there.

Sobakoh has been making hand cut soba, from organically grown sobakoh (buckwheat flour), since the mid 2000’s. Nozaki’s book on Japanese kitchen knives mentions soba was originaly a kind of fast food in Japan, beginning about 300 years ago. [1] Hand cut soba is called Teuchi-Soba to differentiate it from the machine cut variety.

A special purpose knife is used to cut the soba: a Soka Kiri. Takahashi’s knife, above, is a beautiful example. Note the straightforward contour of the scales as they transition to the blade and graceful curves on the blade. If you look at the two spots of light reflection towards the left of the blade, you can see the secondary bevel where it is sharpened.  The knife is not over finished, or excessively polished in one area or another, but is well integrated, especially with the functional, lightly varnished (?) handle. [2]  I’m becoming more and more a fan of wood handles with little or no finish on them: although they get a dirty, stained or develop a patina quickly, the feel of the uncoated wood provides unparalleled tactile feedback and comfort. Any surface coating changes this, to a degree.  Obviously, different woods feel quite different,  from silky smooth swiss pear wood to a almost rough feeling burl. The handle on this knife knife is similar to a bearded axe; an old form, supposedly dating from the 6th century. This handle position allows a high degree of control of this hefty knife which weighs about two pounds and has a blade length of about 12 inches, since the placement is directly behind the blade. The weight of the knife does most of the work: the soba master places it and slides it downward in a diagonal. Slicing in a diagonal, like a guillotine, lowers the effective cutting angle of the blade, giving a cleaner cut. A clean cut preserves more of the food’s visual integrity and umami.

But as I was inexpertly slurping my soba, occasionally with the noodles slapping up onto my glasses, I wondered if these hand cut soba noodles tasted better because they were hand cut, or if it were due to other factors:  the broth, the fresh buckwheat, the slightly irregular size, the knife used, the cutting board,  etc….  Or is it because I naturally value the work of the hand more than that of a machine.  Was I subscribing to a cultish adulation of  handwork?  What I respect in David Pye’s work is his refusal fetishize handwork. [3]  Pye has a craftsman’s take on the philosophy of handwork that lead him to emphasize the rational, aesthetic and practical advantages over machine production. But Pye also has a great respect for well designed machine craft.  Soetsu Yanagi, who is Pye’s more romantic Japanese craft/philosopher counterpart, has a more dichotomous view, linking machine work – science – the head, in opposition to hand work – religion – the heart. “Moreover, the nature of machine work is such that its products are standardized and thus monotonous and cold, ill-fitted to serve as man’s companions in his daily life.” [4]  Some of the heart, in this case, is reflected in the small variation of noodle width and thickness. Yanagi has an entire chapter on the beauty of irregularity.

Sobakoh – Soba Master

So to return to my question; why does handout soba taste ‘better’ than machine cut, other factors aside? I think it does, although I haven’t done a rigorous, side by side blind taste test.  Is it only the subtle irregularities in size of the noodles (sabi?) that identify them as handmade, and therefore are perceived as better than a machine made noodle?  These variations in size are extremely small. If you watch the video of Takahashi cutting the soba, he works in a highly methodical, almost machinelike manner, moving the wood cutting guide (komaita) a small amount with each precise cut.  His foot positions steady his entire body and notice the way he holds the knife: it is not his arm the guides it downward, but his shoulder and upper torso.  Even his surroundings emphasize his machine like nature. He enclosed in his small soba room, like a motor encased in a machine, on display.  He is the first thing you see from the street as you walk into the restaurant, so you know these noodles are handmade.

Or could it actually be that this physical action of his hand, done with a careful movement by a skilled master who has trained in the tradition of the soba craft, that somehow affects, almost inexplicably, their taste in a way that no machine can replicate? Is this the taste of craft?

…………………

[1] Nozaki, Hiromitsu. Japanese Kitchen Knives: Essential Techniques and Recipes (Tokyo, New York and London: Kodanasha, 2009), 131.  There is also a nice closeup showing hand and body position while cutting soba on page 130.

[2] Pye, David. The Nature and Art of Workmanship (Bethel, CT: Cambium Press, 1995), see Chapter 9.

[3] Pye, The Nature and Art of Workmanship,  23-29.

[4] Yanagi, Soetsu. The Unknown Craftsman: A Japanese Insight into Beauty (Tokyo, New York and London: Kodansha International, 1978), 107.

[5] Yanagi, The Unknown Craftsman, 108.

Specifications for Library and School Book Binding

Dear Chairman of the A.L.A. Committee on Bookbinding,

For the next version of  General Specifications for Library and School Book Binding  I propose mentioning that when binding pamphlets, do not to cover the text with Gaylord pamphlet binder tape. If it is necessary to use an adhesive pamphlet binder, I also feel it might be a good idea to recommend using one that is the proper size, to avoid excessive trimming to the margins.  And if the margins must be trimmed, I suggest including a bit of practical advice in how to cut a straight line with a pair of scissors. I am more than willing to discuss these matters in greater depth, at your convenience, and apologize for this very belated response, but books last a very long time even if mistreated, so I trust this information may still be pertinant.

Warmest Regards,

Jeff Peachey

New Treatment for Red Rot

The Leather Conservation Centre (LCC) in Northhampton, UK released some details of a new treatment for red rot.  It reduces acidity and stabilizes the collagen molecules.  Given the crushing number of red rotted bookbindings, and current lack of treatment options beyond surface consolidation, this is promising news.   It will be interesting to keep an eye on this new product. At present, this treatment is only available at LCC and they are working out details of shipping, packaging, price, shelf life, and a name. The two products they currently sell for leather conservation are SC6000 and Selladerm.

…..

Investigation of Acid-Deterioration in Leather Leading towards Finding a Suitable Product for Treatment

Author/s (*indicate author for correspondence): Y Fletcher*1, A Lama1 , A P M Antunes2, and J Guthrie-Strachan2

Institutions:

1 The Leather Conservation Centre

2 The University of Northampton

E-mail address lcc (at) northampton.ac.uk

Introduction

The purpose of the research was to carry out further investigation into acid-deterioration in leather in order to develop a product that can treat acid-deterioration with prolonged durability.

The two year research project into acid deterioration, with the aim of developing a new treatment, was carried out at The Leather Conservation Centre (the Centre) and the University of Northampton, both based in Northampton, UK. The University has an established leather technology degree programme. The project was a Knowledge Transfer Partnership (KTP) – a UK government backed scheme which links business and an academic institution enabling the business to access skills and expertise to help development of the business, in this case conservation of leather. Funded in part by the Centre and part by the UK’s Technology Strategy Board.

Acid-deterioration in leather, occurs in vegetable-tanned leathers that were predominantly manufactured from the mid-19 Century onward. Acid-deterioration has been observed in a variety of leathers such as bookbindings, gilt leather, screens, wall hangings, upholstery and luggage. The deteriorated leather shows a lower pH (≤3.0) and lower thermal stability. The visible changes usually include a powdery surface (often reddish/brownish, hence this particular deterioration is known as red-rot) and a complete or partial loss of the grain layer (the outer layer of leather); an acrid odour is also sometimes present.

However, care needs to be taken to ensure that a leather object does have acid deterioration and that the visible signs are not for other reasons.

For example, at the Centre we have been shown/given articles purporting to be suffering from “red rot” but which did not in fact have acid deterioration but had other deterioration mechanisms –

  • heavy wear and tear – which had worn away the grain surface
  • deliberate removal of grain surface – where much of the pigmented surface finish had cracked and flaked away, there had been a deliberate attempt to remove all the surface to give an even, though sueded, appearance to the leather surface
  • delamination of the grain surface – a common deterioration mechanism in sheepskin
  • suede and nubuck bookbindings – either a flesh split, or the surface had been deliberately abraded
  • over application of leather dressings – causing blackening of surface with consequent flaking

It has long been accepted that both changes in the leather manufacturing processes and environmental pollutants (such as sulfur dioxide and nitrogen dioxide) are believed to be responsible for the acid-deterioration. There were considerable changes in leather manufacturing processes in the 19th Century to meet the increasing demand for leather; additionally, emission of sulfur due to the burning of coal gas at the time is also considered to be responsible for rapid deterioration.,

Conservation of acid-deteriorated historic leather has long been a concern due to the lack of suitable products for the treatment of acid-deterioration. The purpose of the research was to undertake further investigation into acid-deterioration in leather in order to develop a product that will delay the progress of the decay in acid-deteriorated historic leather.

For conservation purposes, it was decided that the ideal product should have collagen-stabilising properties, acid-buffering capacity, be capable of providing a long-term conservation effect to the acid-deteriorated leather, together with the fact that it would cause no damage to the leather or any other materials on a leather object with which it may come into contact. In addition any product should be safe for the conservators too (with correct use of any necessary PPE).

Materials and Methods

Desk-based research was conducted to review the products used in the past for the treatment of acid-deterioration. Based on the research and personal communication, various compounds were selected and trialled using new mimosa-tanned leather, artificially-aged mimosa-tanned leather and acid-deteriorated leather. Experiments were carried out using Mimosa-tanned leather (new and artificially-aged) and acid-deteriorated historic leather. Artificial ageing was carried out by exposing the leather samples to a concentration of sulfur dioxide (40-80ppm) and nitrogen dioxide (20-40ppm) at 40°C and 30% relative humidity for six and 12 weeks. Analyses were carried out at 2, 4 and 6 weeks for the six week trials, and at 3, 6, 9 and 12 weeks for the twelve week trials.

Differential Scanning Calorimetry (DSC) was used to determine shrinkage temperature (TS) which indicates changes in thermal stability of collagen and a pH test was used as an indication of acidity in the leather (new and artificially aged mimosa-tanned leather and acid-deteriorated historic leather) samples.

Reagents Trialled

The following chemicals were trialled –

  1. Aluminium diisopropoxide acetoacetate ester chelate (9.6% w/w Al) – the term aluminium alkoxide is used in this paper.
  2. 5-Ethyl-1-aza-3, 7-dioxabicyclo[3.3.0]octane – the term Organic Stabiliser is used in this paper.

A preliminary experiment was then carried out to determine the effects of the reagents on new mimosa-tanned leather. The products were then trialled on new mimosa-tanned leather that was previously artificially-aged for 6 weeks and on acid-deteriorated historic leather.

Shrinkage temperature (TS) and pH of the treated samples were determined. TS and pH of the corresponding untreated samples were also determined.

Solvents

White sprit is a non-polar organic solvent and so reduces the probability of solubilising polar components (salts and water soluble tannins) in leather when applied. White spirit is proven to be a safer solvent option and has been used in cleaning of historic leathers and therefore was chosen as a diluent for the purpose of this study.

Determination of shrinkage temperature (TS)

The leather samples were cut into small pieces (≈3 mg), placed in deionised water for a minimum of 16 hours at 20±2°C. The following day the excess of water was removed using Whatman No.1 filter papers and 5-10mg were placed in aluminium crucibles (40µl). The samples were analysed using Differential Scanning Calorimetry (DSC) (DSC822e, Mettler-Toledo, Switzerland). The initial and final temperatures during the analysis were 0°C and 100-150°C respectively at a ramping rate of 5°C/minute. The onset temperature of the denaturation process was recorded as TS.

Determination of pH

The pH of aqueous extract was determined following a British standard method (British Standard Institution; BS1309, 1974). A leather sample, 0.25±0.002g was placed in 5ml deionised water (pH: 6-7; adjusted using diluted sodium hydroxide) and agitated mechanically for 24 hours using a shaker at 20±2°C and 65±2% relative humidity. The following day the pH of the aqueous extract was measured using a standard pH meter.

Results and Discussion

Aluminium diisopropoxide acetoacetate ester chelate (aluminium alkoxide) was first introduced by Calnan (1989) for the treatment of acid-deterioration and investigated further during the STEPand ENVIRONMENT Leather Project, and was recommended as a treatment for acid-deterioration in leather. However, the effectiveness and longevity of this treatment were in doubt and the mechanisms of aluminium alkoxide against acid-deterioration are not entirely clear.

Earlier trials carried out at the Centre showed that aluminium alkoxide both increased the TS and pH of the new mimosa-tanned leather, artificially-aged mimosa-tanned leather and acid-deteriorated historic leather. The increase in TS and pH of new mimosa-tanned leather following the application of aluminium alkoxide indicates that the product has a collagen stabilising effect and an acid buffering capacity.

Research carried out at The British Museum showed that treatment of acid-deteriorated leather using aluminium alkoxide increased the pH from 2.7-3.0 to 4.6. However, it was reported that the pH of the treated leather decreased from 4.6 to 3.0-3.4 after 11 years. No information was found on the thermal stability of the experimented leather. As metal alkoxides are moisture sensitive, the replacement of an alkoxy group (O-R; R=alkyl group) through chelation is usually undertaken to reduce the hydrolysis rate.,, Aluminium alkoxide, although chelated, may hydrolyse completely over a period of time and therefore be unable, when applied on its own, to provide long-term protection against acid-decay.

The research showed that the aluminium alkoxide has an acid-buffering capacity and collagen stabilising property, as it increased the TS and pH of new mimosa-tanned leather, artificially-aged mimosa-tanned leather and acid-deteriorated historic leather. Retanning vegetable-tanned leather with aluminium is known to increase the thermal stability of vegetable-tanned leather. In this study, it appears that the Organic Stabiliser in the formulation reacts with alkoxide to enhance formation of stabilising matrix. The formulation may be creating a similar effect to retanning vegetable-tanned leather with aluminium.

A stabilisation effect on the artificially-aged mimosa-tanned leather and acid-decayed leather was obtained regardless of whether the Organic Stabiliser was applied before, after or in combination with aluminium alkoxide. However, increase in TS was found to be the highest when the Organic Stabiliser was applied in combination with aluminium alkoxide on artificially-aged mimosa-tanned leather.

A formulation containing aluminium alkoxide and the Organic Stabiliser was found to be the optimal treatment for acid-deteriorated leathers. The study showed that the developed formulation not only buffers the acidity, but also increases the thermal stability. The stabilisation effect of the developed formulation on leather is higher than aluminium alkoxide when applied alone. Additionally, after artificial ageing in an acidic environment the artificially-aged mimosa-tanned leather and acid-deteriorated leather that were treated with the developed formulation exhibited a higher TS and pH than the respective untreated control samples (See Table 1).

The results of the trials, all carried out with the same method as given above showed that the new formulation reduced acidity (as evidenced by raised pH) and stabilised the collagen structure (as evidenced by raised TS) consistently.

During the study, it was observed that the higher the initial TS of leather, the higher the additive stabilisation effect conferred by the developed formulation. This suggests that treating acid-deteriorated leather at an early stage of deterioration could be beneficial.

It is expected that detailed results will be published in a peer-reviewed journal.

A change in appearance and firmness may occur due to the treatment. It was noted that on several samples the leather became darker and felt firmer/stiffer. Conservators will have to decide whether it is more important to retard the deterioration than to retain the colour and feel of the degraded leather. It should also be noted that acid-deteriorated leather is generally less firm and more flexible when compared to the new leather due to degradation, and the colour may also become lighter as a result of the decay. Therefore, it may be argued that the firmness and darkness observed after the application of the developed formulation may actually be bringing the leather closer to its original feel and appearance.

Humidification tests on a number of treated samples showed that the leather can be humidified after treatment to improve flexibility if required.

Any objects treated for acid deterioration with this new treatment will, almost certainly, need further remedial conservation treatment.

CONCLUSION

The benefits of the developed formulation are summarised as follows:

  • Increase in pH
  • Increase in thermal stability
  • Capable of providing long-term protection against artificial ageing
  • Once applied, further conservation treatments can be carried out.
  • If necessary the leather can be consolidated (Cellugel was used in trials) before or after the Organic Stabiliser is applied.

Yvette Fletcher BA (Hons), MA, ACR

Head of Conservation

References

  1. Haines, B. M. (1980) The Structure, manufacture and Mechanisms of Deterioration of Book binding Leathers: Part 3, Minimising Deterioration in Polluted Atmospheres. In Conservation of Library and Archive Materials and the Graphic Arts: Abstract and Preprints, Cambridge 1980,. Institute of Paper Conservation and the Society of Archivists London, Guy Petherbridge.
  2. Larsen, R. (1995) Fundamental aspects of the Deterioration of Vegetable Tanned Leather. The Royal Danish Academy of Fine Arts School of Conservation.
  3. European Commission (1996) Environment Leather Project, Deterioration and Conservation of Vegetable tanned leather. Coordinator: R. Larsen. European Commission, Protection and Conservation of The European Culture Heritage, Research report no. 6. Denmark: L. P. Nielsen Offset Desktop Bogtryk.
  4. Larsen (2000) Experiments and Observations in the Study of Environmental Impact on Historical Vegetable Tanned Leathers. Thermochimica Acta, 365: 85-99.
  5. British Standard Institution (1974) Methods of Sampling and Chemical Testing of Leather, London, British Standard Institution.
  6. Calnan, C. N. (1989) Retannage with Aluminium Alkoxides-a stabilising Treatment for Acid Deteriorated Leather. The Leather Conservation Centre. Conference Proceeding, International Leather-and Parchmentsymposium International Committee of Museum (ICOM) Arbeitsgruppe, Leathercraft and Related Objects, 8 (12): 1989. Deutsches Ledermuseum, Frankfurt.
  7. European Commission (1994) STEP Leather Project, Evaluation of the Correlation between Natural and Artificial Ageing of Vegetable-Tanned Leather and Determination of Parameters for Standardization of an Artificial Ageing Method. R. Larsen (editor), Protection and Conservation of European Culture Heritage. Research report no. 1.
  8. Lama, A. Antunes, A. P. M. Covington, A.D. Fletcher, Y. and Guthrie-Strachan, J.: A New Solution for the Treatment for Acid-Deteriorated Leather. Article submitted for publication.

  9. Parker, J. (2003) Re-evaluation of the condition of a previously conserved Mexican saddle and anquera. (Am.913), FR2003/22, Department of Conservation and Scientific Research, British Museum (unpublished),
  10. Haridas, M. M. & Bellare, J. R. (1999) Gellability zone for Aluminium Alkoxides. Ceramics International, 25 (7): 613-616.
  11. Arslan, O. Arpac, E & Sayılkan, H. (2010) Siliconcarbide Embedded Hybrid Nanocomposites as Abrasion Resistant Coating. Journal of Inorganic and Organometallic Polymers and Materials. 20 (2): 284-292.
  12. Lichtenberger, R. Puchberger, M. Baumann, S. O. & Schubert, U. (2009) Modification of Aluminum Alkoxides with β-Ketoesters: New Insights into Formation, Structure and Stability. Journal of Sol-Gel Science Technology, 50:130–140.
  13. Covington, A. D. (2009) Tanning Chemistry, The Science of Leather, Cambridge, RSC Publishing.